APQP-driven manufacturing control
K&S approaches every program using the Advanced Product Quality Planning (APQP) framework. This structured methodology allows us to proactively identify risks, validate processes, and ensure production readiness before launch.
Through cross-functional collaboration between engineering, tooling, production, and quality teams, we define control plans, validate process capability, and align expectations early in the project lifecycle.
Our goal is simple: eliminate surprises, reduce variation, and deliver stable, repeatable performance. By integrating quality planning at the front end, we minimize deviations, improve delivery performance, and reduce total cost of ownership for our customers.
Continuous improvement is embedded into our culture. Every project, process, and performance metric is reviewed through the lens of measurable improvement.
What sets K&S Manufacturing apart
01
ISO 9001:2015 Registered
K&S is an ISO 9001:2015 registered company, demonstrating our commitment to structured quality management systems and ongoing performance evaluation.
Our quality system supports:
- Level 4 PPAP capability
- Documented control plans
- Process validation and capability studies
- Corrective and preventive action systems
- Traceability and documentation management
These systems ensure we meet customer-specific requirements while maintaining compliance, consistency, and accountability across all production programs.
02
Precision Verification Systems
To support dimensional accuracy and repeatable production, K&S utilizes advanced inspection and measurement equipment, including:
Brown & Sharpe DCC CMM
Driven by PC-DMIS CAD++ software
- Working capacity up to 3,000 pounds
- Measurement envelope:
- X: 650 mm
- Y: 1000 mm
- Z: 650 mm
8′ FaroArm “Platinum” Portable CMM
With CAM2Q measurement software
- Portable inspection capability
- Ideal for large components and on-floor verification
These tools allow us to validate tooling, confirm first articles, support PPAP documentation, and maintain process capability throughout production.
03
Lean Systems That Support Quality
Quality at K&S is reinforced by disciplined operational systems, including:
- Advanced Product Quality Planning (APQP)
- 5S workplace organization
- Six Sigma methodologies
- Statistical monitoring and performance analysis
These structured practices reduce waste, control variation, and ensure that quality objectives are consistently achieved.
By combining engineering-driven planning, advanced metrology, and lean process control, K&S delivers parts that meet specification, protect customer programs, and support long-term production stability.